Aggregate Quarry Upgrade

An Oklahoma quarry producing crushed stone implemented a major expansion that added four new process areas: primary screening, secondary crushing, tertiary plant, and chip plant. The primary screening fed the secondary crushing plant via a surge pile and the tertiary plant fed the chip plant via a surge pile. The secondary plant included a 7’…

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A Major Midstream Processing Company Expands Existing Pipeline for Increased Flow Capacity

Objective: A Houston-based international oil & gas company needed to expand the flow capacity of an existing pipeline, and a new pump station was required to maximize throughput.  Revere was selected to conduct a cause and effect analysis on the project, build the pre-designed panel, and integrate the systems. Given the number of contractors involved, schedule…

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A Major Midstream Processing Company Updates Existing Pumping Station to Prevent Obsolescence

Objective: The customer engaged Revere to design and build a new control system for a mission-critical manifold station at risk of obsolescence.  Rockwell Automation PlantPAx was selected as the DCS & HMI platform of choice by the customer, and Revere was asked to integrate the existing systems with the new panel. The customer sought to…

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Major Aluminum Sheet and Plate Producer Developing New Micro Mill Technology to Scale Production of Aluminum Sheets

Objective: This aluminum sheet producer developed new mill technology to scale up the production of aluminum sheets so that it could be deployed to multiple user sites. This technology would result in reduced transportation costs, decreased supply chain delays and optimize energy costs. They were looking for a lean, flexible, responsive engineering team for construction,…

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N. American Leader in Wallboard and Joint Compound Materials Expands Outside Sources for Gypsum

Objective:       A large gypsum wallboard plant’s only resource for gypsum was a nearby power plant, creating a significant cost risk and bottleneck.  They needed a way to bring in more gypsum from outside sources by railcars to expand their volume.  The project included building and delivering an E-house with PLC Panels, Distribution Transformers…

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Large Mineral and Aggregate Company Upgrades Truck Scales Requiring New Ethernet Interface and PLC Upgrade

Objective:       A large crushed stone quarry had antiquated truck scales that no longer met Department of Transportation requirements.  This project to upgrade large truck scales included new Ethernet interface upgrading, converting from PLC ControlLogix L55 processor to ControlLogix L73 processor, converting (1) RSView32 install, (1) older RSViewSE Distributed and (1) FTViewSE Station installations in three…

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Multi-National Paper Company Upgrades Aging Paper Machine and PLC Hardware & Cabinetry

Objective:       A large paper mill had an outdated drive system on all DC drives for their large paper machine.  The client’s goal was to reduce maintenance, maintain better machine control and increase speed to generate more paper. Revere’s part of this very large project (that included more than 1,500 on-site contractor employees) was to provide…

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Lime Plant Power Upgrade

Objective: This electrical upgrade project was critical for an aging Tennessee limestone plant to both stabilize crushing processes and meet modern electrical safety standards.  Updating their plant power feed and equipment would be instrumental in gaining efficiencies and productivity.  In addition, the aging plant was at risk for accidents and regulatory challenges from governmental agencies.…

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A Global Full-Service Firm Constructs Barite Grinding Mill in US and Ships Overseas

Objective:    A big challenge for this global O&G company was getting materials to market faster from remote regions of the world. Often, the raw material is readily available, but to properly leverage their competitive advantage, the firm must keep a tight handle on the operational costs associated with accessing and transporting the material.  They needed…

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Leading Global Textile Provider Prep Range and Tenter Frames Automation Upgrade

Objective:    This leading global textile provider needed a highly reliable control and drive system platform that could be supported well into the future.  Due to existing power and control system unreliability which limited production by as much as 40%, they were required to run their lines 24×7 to meet customer demand and had no capacity…

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