An International Silicon Metals Producer Upgrades Controls for Mix System #5

Objective:    To modernize, a large silicon metals producer upgraded their Mix System #5 control platform to include Rockwell ControlLogix controllers, Factory Talk platform-based visualization, recipe and batching systems, data acquisition and reporting. In addition, modern, efficient, VFD-based electromagnetic raw materials feeders were needed to replace existing outdated feeders.   Description of Services Provided: Designed, manufactured,…

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Large Scale DLC Modernization in 8 Weeks

Objective:    A large 40-year-old mid-Western foundry was experiencing significant downtime and prolonged mean time to repair control system elements due to obsolescence and uncoordinated HMI strategy.  They invited Revere to participate in a lean event using Revere subject matter expertise to advise on production risks related to automation.  A major production risk was identified and…

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Major Aluminum Sheet and Plate Producer Developing New Micro Mill Technology to Scale Production of Aluminum Sheets

Objective: This aluminum sheet producer developed new mill technology to scale up the production of aluminum sheets so that it could be deployed to multiple user sites. This technology would result in reduced transportation costs, decreased supply chain delays and optimize energy costs. They were looking for a lean, flexible, responsive engineering team for construction,…

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