Global Provider of Geosynthetics – Upgraded Nonwoven line Looms and Control Systems

Objective: A large geosynthetic provider’s line controls were old and they were experiencing significant downtime and inefficiencies.   They needed to modernize the system controls to gain system reliability and increased throughput.  The capital approval process required that the line be down for no more than 12 weeks.  The customer selected equipment from multiple OEMs with…

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Water Resource Facility Improvements

Objective: This water resource facility contracted Revere to completely replace its control system   Description of Services Provided: Installed five (5) PLC Control Panels provided that included the following major components: Motorola ACE3600 Processor and I/O Modules Fiber Patch Panels DC Power Supplies Fiber Optic Media Converters Surge Suppression Updated field instrumentation Ultrasonic Level Transmitters/Transducers…

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Complete Control System Replacement for Water Treatment Plant

Objective: General Contractor contracted Revere to completely replace a municipality’s control system   Description of Services Provided: Designed and installed Field Instrumentation Ultrasonic Level Transmitters/Transducers Float Level Switches Magnetic Flowmeters Pressure Gauges, Switches Pressure Transmitters Analytical Instruments – pH, ORP, Nitrate, Dissolved Oxygen, Total Suspended Solids Modified PLC Control Panels to allow for the additional…

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Process Control Equipment and System Update for Water Treatment Plant in Florida Municipality

Objective: A General Contractor contracted Revere to be its Process Instrumentation Control System (PICS) Supplier.  This included designing, producing and testing their control panels and selection of field instrument devices.   Description of Services Provided: Coordinated with various process equipment manufacturers and suppliers to implement the project and design the process control system, which include…

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Water Treatment Facility Control System Upgrade for North Carolina Town

Objective: This town contracted with Revere for a Water Treatment Facility Control System Upgrade project.  This included designing and installing PLC Control Panels, PLC/HMI Programming, Factory/Field Testing, Electrical Installation Services, Panel Modifications, Startup and Commissioning Services, and owner training.   Description of Services Provided: Designed and installed new PLC Control Panels using the Allen Bradley…

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Wastewater Pump Station Radio/RTU Communication System Conversion

Objective: This municipal department contracted Revere to convert its existing Wastewater Pump Station Radio/RTU communication system to a cellular based system.   Description of Services Provided: Constructed and replaced 285 RTU/Radio assemblies by removing the existing RTU and radio hardware and replacing with new Motorola ACE3600 units and cellular based modems. Programmed PLC/RTU Programming (Motorola…

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Major Building Products Firm Increases Capacity and Yield

Objective:    The project included recommissioning and modernizing controls for (2) 300’ long production lines that had been idle for several years. It was necessary to upgrade the 1200 I/O PLC controls from a TI 555 platform to ControlLogix on each line. In addition, the system would require safety enhancements and new servo motion control to…

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Leading Global Textile Provider Prep Range and Tenter Frames Automation Upgrade

Objective:    This leading global textile provider needed a highly reliable control and drive system platform that could be supported well into the future.  Due to existing power and control system unreliability which limited production by as much as 40%, they were required to run their lines 24×7 to meet customer demand and had no capacity…

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Lime Plant Power Upgrade

Objective: This electrical upgrade project was critical for an aging Tennessee limestone plant to both stabilize crushing processes and meet modern electrical safety standards.  Updating their plant power feed and equipment would be instrumental in gaining efficiencies and productivity.  In addition, the aging plant was at risk for accidents and regulatory challenges from governmental agencies.…

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