Large Mineral and Aggregate Company Upgrades Truck Scales Requiring New Ethernet Interface and PLC Upgrade

Objective:       A large crushed stone quarry had antiquated truck scales that no longer met Department of Transportation requirements.  This project to upgrade large truck scales included new Ethernet interface upgrading, converting from PLC ControlLogix L55 processor to ControlLogix L73 processor, converting (1) RSView32 install, (1) older RSViewSE Distributed and (1) FTViewSE Station installations in three…

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Instrumentation & Control Design from the 60% Design Level to the 100% Design Level

Objective: A General Contractor contacted Revere to complete the Instrumentation & Control Design from the 60% design level to the 100% design level for its Wastewater Treatment Plant   Description of Services Provided: Provided Equipment Listing and Data Sheets Division 17 Specifications I/O Listing Network Topology Managed Vendor Packages and Electrical/Mechanical Disciplines Installed Field Instrumentation…

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Global Provider of Geosynthetics – Upgraded Nonwoven line Looms and Control Systems

Objective: A large geosynthetic provider’s line controls were old and they were experiencing significant downtime and inefficiencies.   They needed to modernize the system controls to gain system reliability and increased throughput.  The capital approval process required that the line be down for no more than 12 weeks.  The customer selected equipment from multiple OEMs with…

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Complete Control System Replacement for Water Treatment Plant

Objective: General Contractor contracted Revere to completely replace a municipality’s control system   Description of Services Provided: Designed and installed Field Instrumentation Ultrasonic Level Transmitters/Transducers Float Level Switches Magnetic Flowmeters Pressure Gauges, Switches Pressure Transmitters Analytical Instruments – pH, ORP, Nitrate, Dissolved Oxygen, Total Suspended Solids Modified PLC Control Panels to allow for the additional…

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An International Silicon Metals Producer Upgrades Controls for Mix System #5

Objective:    To modernize, a large silicon metals producer upgraded their Mix System #5 control platform to include Rockwell ControlLogix controllers, Factory Talk platform-based visualization, recipe and batching systems, data acquisition and reporting. In addition, modern, efficient, VFD-based electromagnetic raw materials feeders were needed to replace existing outdated feeders.   Description of Services Provided: Designed, manufactured,…

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Aggregate Quarry Upgrade

An Oklahoma quarry producing crushed stone implemented a major expansion that added four new process areas: primary screening, secondary crushing, tertiary plant, and chip plant. The primary screening fed the secondary crushing plant via a surge pile and the tertiary plant fed the chip plant via a surge pile. The secondary plant included a 7’…

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A Major Midstream Processing Company Updates Existing Pumping Station to Prevent Obsolescence

Objective: The customer engaged Revere to design and build a new control system for a mission-critical manifold station at risk of obsolescence.  Rockwell Automation PlantPAx was selected as the DCS & HMI platform of choice by the customer, and Revere was asked to integrate the existing systems with the new panel. The customer sought to…

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A Major Midstream Processing Company Expands Existing Pipeline for Increased Flow Capacity

Objective: A Houston-based international oil & gas company needed to expand the flow capacity of an existing pipeline, and a new pump station was required to maximize throughput.  Revere was selected to conduct a cause and effect analysis on the project, build the pre-designed panel, and integrate the systems. Given the number of contractors involved, schedule…

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A leading N. American Diversified Wood Products Company Upgrades Boiler and Control Panels

Objective:    Revere served as the primary contractor on this boiler upgrade job. With controls at end-of-life and replacement parts no longer available, obsolescence put the client at critical risk for a production and safety-critical facility area.  The project included bringing the boiler system up to a level of full-compliance using individual ControlLogix and GuardLogix processors.…

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