To get a deeper look into Revere’s metals experience, check out our Statement of Qualifications.
Primary Metals Mills
Services provided to metals industry clients for cast house, coil processing, furnace and environmental controls represent a significant portion of Revere’s business each year. The primary metals production has been a fundamental part of our business for decades. Having grown up in Birmingham, the metals industry experiences run very deep in our team. Revere’s metals team has production and process experience that includes:
Steel
- Caster Controls
- Baghouse Automation
- Furnace Control & Metallurgy
- Annealing Control
- Coil Finishing & Processing
- Process & Environmental Water Systems
- Roll Handling Automation
Aluminum
- Cast House Automation
- Pit Safety Systems
- Coil Processing & Finishing
Integrated/Mini Mills
Revere has worked with integrated steel mills as well as mini mills. We have worked in mills that provide coil & sheet products, structural components and re-bar. These mills require the integration of several automation disciplines. Our experience extends to the coordination and integration of:
- PLC Systems
- Safety PLCs
- HMI Solutions
- AC & DC Drives
- Industrial Network Design
- Vibration Monitoring
- Data Historian & Analysis
- Process Instrumentation
- Burner Management
Complete System Integrations
Revere has extensive experience in the complete systems design integration of instrumentation, electrical and control systems, along with associated safety, networking and data management for primary metals clients.
- Scalper Control
- Reheat Furnace Controls
- Baghouse Automation
- Paint Line Automation
- Process & Environmental Water Systems
- Roll Handling Automation
Foundry Automation
Foundry automation is a Revere legacy that extends back for decades. Foundry applications come in many varieties, but all emphasize quality, throughput, and product genealogy. The demands of the modern foundry cover many controls disciplines where Revere has deep process knowledge. Some of the foundry systems experience we possess include:
- Furnace and Metallurgy Controls
- Automated Pouring
- Green Sand Molding Systems
- Robot Cell Automation
- Investment Casting Cell Control
- Investment Casting Shell Management
- Baghouse & Environmental Controls
- Product Tracking & Traceability Systems
- Full-scope Design-Build Solutions
- Modernization and Legacy System Upgrades
Silicon Metals Production
High-quality silicon metal is used in an incredibly high number of products we use every day. Uses in photovoltaic cells, specialty chemicals, and as an aluminum additive have driven demand for silicon metals higher. For many years, Revere has been a leader in the control & automation of silicon processes. Revere has mill-wide control experience, from raw materials management to packaging. Revere’s team enjoys deep process knowledge in the following areas:
- Raw Material & Fuel Handling
- Furnace Automation
- Metallurgy Controls
- Baghouse & Environmental Controls
- Burner Management
To get a deeper look into Revere’s engineered materials experience, check out our Statement of Qualifications.
Engineered Material Solutions (Nonwovens) Expertise
Engineered Material Solutions is a market that is ever evolving and continuing to innovate. Revere is an excellent partner whether you are looking to upgrade an older line, modify an existing line to improve performance or installing a new line. We have the experience and capability to assist and bring value along the lifespan of your equipment.
We understand your manufacturing process and will work with you to provide a system that can provide the best outcome for the budget you have in mind. We understand the cyclical nature of this market and the constraints placed on project implementation windows. Revere is proud of our reputation for minimizing customer downtime and meeting aggressive schedules.
Control System Planning and Application
You invest a lot in your assets and Revere can help you get the most life from your existing equipment. We are an independent resource to work with and to guide and implement your controls decisions for your assets. Revere is a company you can trust to support your system today and help plan for the future of your asset.
- Hardware selection and sizing
- Data Mapping
- System compatibilities
- Obsolete equipment controls migration plans and refurbishment
- OEM capabilities assessment
- Line relocation planning
Integration of multi-OEM lines
Often the best system for your needs does not come from a single manufacturer. Revere can be the glue binds the systems together. Our understanding of how the upstream and downstream equipment of your line works, allows Revere to coordinate the stages and deliver a unified system for your operations.
- Project communication with OEMs to establish clear control methods and line coordination
- Implementation of controls schemes to seamlessly join OEM equipment
- Single operations window for HMI interaction and recipe control
- Motorization and control of “bare shaft” equipment
Fabric Construction Experience
Our breadth of experience traverses the entire line from the creation of the staple fiber, through web production and on to finishing. The list below highlights our equipment experience:
- Fiber Production
- Opening, Cleaning, Mixing, Oiling
- Material Box / Chute Feed / Carding
- Batt Drafting / Web Drafting
- Web Forming
- Web Finishing
- Finishing
Original Equipment Manufacture Experience
Revere has engineers with many years of experience in this industry. They have worked with some of the top OEM equipment in this market.
- Andritz Group (NSC)
- AUTEFA
- Cormatex
- DILO group
- Fehrer (AUTEFA)
- LAROCHE
- Mecanica Moderna
- Perfojet (Reiter, SAS Andritz)
- Rando Machine
- SELCO Inc.
- Signal Machine, Inc.
- Schlumberger (NSC, Andritz)
- TEMAFA Machines
- TRUTZSCHLER NONWOVENS
To get a deeper look into Revere’s wood products experience, check out our Statement of Qualifications.
Proven Solutions for the Wood Products industries
Wood products industry experience spans decades, and we’ve created and implemented control systems throughout the Southeast. Industry-specific services for wood products enterprises include design-build solutions, process automation systems, and engineered solutions for superior efficiency and operational optimization. The Revere team has decades of experience working in every aspect of free sheet or container board mills. We also offer FEED+© studies that incorporate the needs of both design and constructability. In recent years our focus has been on modernization of control systems to leverage the operational advantages of current technology and to eliminate obsolescence risk to operations.
Thanks to our extensive experience, we bring a thorough understanding of the demanding field conditions and exacting requirements needed for wood product processing applications. Our suite of solutions drives client efficiency, boosts profitability, and allows businesses to focus on improving their competitive standing.
Paper
Revere’s in-house capability to handle all aspects of an electrical and controls project has proven to be tailor-made for the paper industry. So often the industry demands make schedule performance a priority. Revere’s ability to be a single point of accountability to help plan, design and deploy all the electrical and controls elements with in-house personnel has allowed us to meet and exceed the start-up schedule on many projects. The Revere team has delivered dozens of successful projects ranging from simple process additions to full-scale modernization of controls or full greenfield projects. Revere has delivered automation to many pulp and paper clients for a variety of applications including:
- Woodyard Operations and Crane Controls
- Demineralization and Environmental Water Treatment
- Paper Machine PLC Controls
- Roll Handling Systems
- Pulp Mill Applications
- Recovery Process Applications
- Machine and Electrical Safety Solutions
- Gradation Control
Engineered Wood Products and Laminated Wood
Revere’s FEED+ process has become an essential aspect of planning and executing modernization of aging control systems. The FEED+ is a collaborative approach to discovery and scope development that will result in guaranteed capital cost for full scope electrical and control system projects.
Revere has executed Electrical and Control projects across a broad spectrum of engineered wood products production processes. Many projects have focused on modernization of existing assets to incorporate plant-wide control networks, new PLC and HMI controls and drive control applications. Revere’s capability to provide everything from design to construction has allowed us to be very successful in minimizing downtime related to brownfield process modernization. Great results have been achieved for process improvement and increased yield. Successful projects include:
- Servo Controlled Lamination
- Press Controls
- Safety Zone Controls
- Sawing, Sizing and Cut to Length
- Dust Control Systems
- Historian and Traceability Control
- Boiler and Storm Control
Sawmill Operations
Revere personnel have been designing and implementing control systems for the sawmill industry for three decades. Our experiences have spanned all aspects of the mill process. Revere is a vertically integrated system suppliers, so we can be a single point of accountability for electrical and control system projects. We understand the demands of the sawmill environment and the pressures related to meeting and improving production throughput. With an emphasis on control modernization, we help clients get the most out of their human and equipment assets. Revere’s experience includes:
- Mill Utilities and Steam Production
- Log Deck Control
- Merchandising Systems
- Set Works Control
- Planner Mill Control
- Sorting Deck Control
- Kiln Drying
- Residual Systems
To get a deeper look into Revere’s chemical experience, check out our Statement of Qualifications.
Chemical Process Solutions
Revere has spent decades honing the expertise required to operate in the highly complex, hazardous chemical industry, and we’re ready to put that to work for you. Our work in designing and implementing control systems in the chemical industry enables us to refine our strategies to ensure our systems maximize plant safety and operational efficiencies. These refinements reduce downtime, enhance production efficiency, and ensure that your systems are a competitive advantage in a competitive market.
Batch Solutions
Developing Flexible, Cost-Effective Chemical Batching Systems
Revere has decades of experience in designing new batching systems or updating existing systems to help chemical manufacturers boost production capacity when market demands change. We have in-depth expertise in batching solutions, including product manufacturing that must comply with federal regulations.
Our experienced engineers can help you modernize systems that are obsolete and maximize the performance of your existing equipment. We also can help you get an entirely new process up and running and quickly achieve its highest level of efficiency.
Our batching system development services extend far beyond software and include process design, mechanical, electrical, and equipment design capability for any batching need. We use a proven project-delivery process that embraces your proprietary methods to ensure compliance with your standards and on-time, on-budget project completion.
How Revere’s Comprehensive Batching Capabilities Benefit You
- Scalable delivery to fit your needs
- Built to most existing standards
- Flexible batch sequencing based on S88 standard
- Data collection and integration based on S95 standard
- Ingredient usage and production monitoring
- Improved product quality and consistency
Unit Operations
Revere can help improve efficiency and output of your operation:
- Filtration
- Absorbers
- Continuous/Batch Reactors
- Pumps
- Compressors
- Heat Exchangers
- Reactors
- Milling and Processing
Material Movement
From receiving and storage to loading rack and logistics, Revere will help provide a successful solution:
- Feed/Product Storage
- Loading Rack Design & Automation
- Pneumatic Conveying
- Pumps
- Blending and Batching Systems
Utilities
Revere has decades of experience in the power generation field, and we’ll leverage that knowledge to help you save money on the utility systems that power your process:
- Boilers/Steam Generators
- Waste Water Treatment
- Vent/Flare
- Cooling Water Systems
- Bag Houses
- Chillers
- Compressed Air
- Fire Water Systems
- Metals
-
To get a deeper look into Revere’s metals experience, check out our Statement of Qualifications.
Primary Metals Mills
Services provided to metals industry clients for cast house, coil processing, furnace and environmental controls represent a significant portion of Revere’s business each year. The primary metals production has been a fundamental part of our business for decades. Having grown up in Birmingham, the metals industry experiences run very deep in our team. Revere’s metals team has production and process experience that includes:Steel
- Caster Controls
- Baghouse Automation
- Furnace Control & Metallurgy
- Annealing Control
- Coil Finishing & Processing
- Process & Environmental Water Systems
- Roll Handling Automation
Aluminum
- Cast House Automation
- Pit Safety Systems
- Coil Processing & Finishing
Integrated/Mini Mills
Revere has worked with integrated steel mills as well as mini mills. We have worked in mills that provide coil & sheet products, structural components and re-bar. These mills require the integration of several automation disciplines. Our experience extends to the coordination and integration of:
- PLC Systems
- Safety PLCs
- HMI Solutions
- AC & DC Drives
- Industrial Network Design
- Vibration Monitoring
- Data Historian & Analysis
- Process Instrumentation
- Burner Management
Complete System Integrations
Revere has extensive experience in the complete systems design integration of instrumentation, electrical and control systems, along with associated safety, networking and data management for primary metals clients.
- Scalper Control
- Reheat Furnace Controls
- Baghouse Automation
- Paint Line Automation
- Process & Environmental Water Systems
- Roll Handling Automation
Foundry Automation
Foundry automation is a Revere legacy that extends back for decades. Foundry applications come in many varieties, but all emphasize quality, throughput, and product genealogy. The demands of the modern foundry cover many controls disciplines where Revere has deep process knowledge. Some of the foundry systems experience we possess include:
- Furnace and Metallurgy Controls
- Automated Pouring
- Green Sand Molding Systems
- Robot Cell Automation
- Investment Casting Cell Control
- Investment Casting Shell Management
- Baghouse & Environmental Controls
- Product Tracking & Traceability Systems
- Full-scope Design-Build Solutions
- Modernization and Legacy System Upgrades
Silicon Metals Production
High-quality silicon metal is used in an incredibly high number of products we use every day. Uses in photovoltaic cells, specialty chemicals, and as an aluminum additive have driven demand for silicon metals higher. For many years, Revere has been a leader in the control & automation of silicon processes. Revere has mill-wide control experience, from raw materials management to packaging. Revere’s team enjoys deep process knowledge in the following areas:
- Raw Material & Fuel Handling
- Furnace Automation
- Metallurgy Controls
- Baghouse & Environmental Controls
- Burner Management
- Engineered Materials
-
To get a deeper look into Revere’s engineered materials experience, check out our Statement of Qualifications.
Engineered Material Solutions (Nonwovens) Expertise
Engineered Material Solutions is a market that is ever evolving and continuing to innovate. Revere is an excellent partner whether you are looking to upgrade an older line, modify an existing line to improve performance or installing a new line. We have the experience and capability to assist and bring value along the lifespan of your equipment. We understand your manufacturing process and will work with you to provide a system that can provide the best outcome for the budget you have in mind. We understand the cyclical nature of this market and the constraints placed on project implementation windows. Revere is proud of our reputation for minimizing customer downtime and meeting aggressive schedules.
Control System Planning and Application
You invest a lot in your assets and Revere can help you get the most life from your existing equipment. We are an independent resource to work with and to guide and implement your controls decisions for your assets. Revere is a company you can trust to support your system today and help plan for the future of your asset.
- Hardware selection and sizing
- Data Mapping
- System compatibilities
- Obsolete equipment controls migration plans and refurbishment
- OEM capabilities assessment
- Line relocation planning
Integration of multi-OEM lines
Often the best system for your needs does not come from a single manufacturer. Revere can be the glue binds the systems together. Our understanding of how the upstream and downstream equipment of your line works, allows Revere to coordinate the stages and deliver a unified system for your operations.
- Project communication with OEMs to establish clear control methods and line coordination
- Implementation of controls schemes to seamlessly join OEM equipment
- Single operations window for HMI interaction and recipe control
- Motorization and control of “bare shaft” equipment
Fabric Construction Experience
Our breadth of experience traverses the entire line from the creation of the staple fiber, through web production and on to finishing. The list below highlights our equipment experience:
- Fiber Production
- Opening, Cleaning, Mixing, Oiling
- Material Box / Chute Feed / Carding
- Batt Drafting / Web Drafting
- Web Forming
- Web Finishing
- Finishing
Original Equipment Manufacture Experience
Revere has engineers with many years of experience in this industry. They have worked with some of the top OEM equipment in this market.
- Andritz Group (NSC)
- AUTEFA
- Cormatex
- DILO group
- Fehrer (AUTEFA)
- LAROCHE
- Mecanica Moderna
- Perfojet (Reiter, SAS Andritz)
- Rando Machine
- SELCO Inc.
- Signal Machine, Inc.
- Schlumberger (NSC, Andritz)
- TEMAFA Machines
- TRUTZSCHLER NONWOVENS
- Wood Products
-
To get a deeper look into Revere’s wood products experience, check out our Statement of Qualifications.
Proven Solutions for the Wood Products industries
Wood products industry experience spans decades, and we’ve created and implemented control systems throughout the Southeast. Industry-specific services for wood products enterprises include design-build solutions, process automation systems, and engineered solutions for superior efficiency and operational optimization. The Revere team has decades of experience working in every aspect of free sheet or container board mills. We also offer FEED+© studies that incorporate the needs of both design and constructability. In recent years our focus has been on modernization of control systems to leverage the operational advantages of current technology and to eliminate obsolescence risk to operations.Thanks to our extensive experience, we bring a thorough understanding of the demanding field conditions and exacting requirements needed for wood product processing applications. Our suite of solutions drives client efficiency, boosts profitability, and allows businesses to focus on improving their competitive standing.
Paper
Revere’s in-house capability to handle all aspects of an electrical and controls project has proven to be tailor-made for the paper industry. So often the industry demands make schedule performance a priority. Revere’s ability to be a single point of accountability to help plan, design and deploy all the electrical and controls elements with in-house personnel has allowed us to meet and exceed the start-up schedule on many projects. The Revere team has delivered dozens of successful projects ranging from simple process additions to full-scale modernization of controls or full greenfield projects. Revere has delivered automation to many pulp and paper clients for a variety of applications including:
- Woodyard Operations and Crane Controls
- Demineralization and Environmental Water Treatment
- Paper Machine PLC Controls
- Roll Handling Systems
- Pulp Mill Applications
- Recovery Process Applications
- Machine and Electrical Safety Solutions
- Gradation Control
Engineered Wood Products and Laminated Wood
Revere’s FEED+ process has become an essential aspect of planning and executing modernization of aging control systems. The FEED+ is a collaborative approach to discovery and scope development that will result in guaranteed capital cost for full scope electrical and control system projects.
Revere has executed Electrical and Control projects across a broad spectrum of engineered wood products production processes. Many projects have focused on modernization of existing assets to incorporate plant-wide control networks, new PLC and HMI controls and drive control applications. Revere’s capability to provide everything from design to construction has allowed us to be very successful in minimizing downtime related to brownfield process modernization. Great results have been achieved for process improvement and increased yield. Successful projects include:
- Servo Controlled Lamination
- Press Controls
- Safety Zone Controls
- Sawing, Sizing and Cut to Length
- Dust Control Systems
- Historian and Traceability Control
- Boiler and Storm Control
Sawmill Operations
Revere personnel have been designing and implementing control systems for the sawmill industry for three decades. Our experiences have spanned all aspects of the mill process. Revere is a vertically integrated system suppliers, so we can be a single point of accountability for electrical and control system projects. We understand the demands of the sawmill environment and the pressures related to meeting and improving production throughput. With an emphasis on control modernization, we help clients get the most out of their human and equipment assets. Revere’s experience includes:
- Mill Utilities and Steam Production
- Log Deck Control
- Merchandising Systems
- Set Works Control
- Planner Mill Control
- Sorting Deck Control
- Kiln Drying
- Residual Systems
- Chemical
-
To get a deeper look into Revere’s chemical experience, check out our Statement of Qualifications.
Chemical Process Solutions
Revere has spent decades honing the expertise required to operate in the highly complex, hazardous chemical industry, and we’re ready to put that to work for you. Our work in designing and implementing control systems in the chemical industry enables us to refine our strategies to ensure our systems maximize plant safety and operational efficiencies. These refinements reduce downtime, enhance production efficiency, and ensure that your systems are a competitive advantage in a competitive market.
Batch Solutions
Developing Flexible, Cost-Effective Chemical Batching Systems
Revere has decades of experience in designing new batching systems or updating existing systems to help chemical manufacturers boost production capacity when market demands change. We have in-depth expertise in batching solutions, including product manufacturing that must comply with federal regulations.
Our experienced engineers can help you modernize systems that are obsolete and maximize the performance of your existing equipment. We also can help you get an entirely new process up and running and quickly achieve its highest level of efficiency.
Our batching system development services extend far beyond software and include process design, mechanical, electrical, and equipment design capability for any batching need. We use a proven project-delivery process that embraces your proprietary methods to ensure compliance with your standards and on-time, on-budget project completion.
How Revere’s Comprehensive Batching Capabilities Benefit You
- Scalable delivery to fit your needs
- Built to most existing standards
- Flexible batch sequencing based on S88 standard
- Data collection and integration based on S95 standard
- Ingredient usage and production monitoring
- Improved product quality and consistency
Unit Operations
Revere can help improve efficiency and output of your operation:
- Filtration
- Absorbers
- Continuous/Batch Reactors
- Pumps
- Compressors
- Heat Exchangers
- Reactors
- Milling and Processing
Material Movement
From receiving and storage to loading rack and logistics, Revere will help provide a successful solution:
- Feed/Product Storage
- Loading Rack Design & Automation
- Pneumatic Conveying
- Pumps
- Blending and Batching Systems
Utilities
Revere has decades of experience in the power generation field, and we’ll leverage that knowledge to help you save money on the utility systems that power your process:
- Boilers/Steam Generators
- Waste Water Treatment
- Vent/Flare
- Cooling Water Systems
- Bag Houses
- Chillers
- Compressed Air
- Fire Water Systems